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Slurry Separation Technology Used in TBM Project

TBM projects are mainly the constructions in high way, railway, civil project of city and for laying the water pipes and electric transferring pipes with Tunnel Boring Machine. As long as the environment protection standards in many countries are higher than before, and the tunnel boring technology is developing rapidly, the requests for slurry separation technology and procedure are higher than before.

As the environment protection trend is spreading globally, ever since its design step, the slurry separation unit is aimed to take into consideration not only the efficiency and cost reduction, but also to give the least harm to the surrounding. GN Solids Control has been working in this industry as the slurry unit or slurry plant manufacturer for many years. By collecting feedbacks from end user and contractors of TBM project and based on the previous experiences, GN Solids Control designed and put into market many configurations of TBM slurry units with the smallest cutting point as 2-5 microns.

Some standards of GN Solids Control are from the high standards of clients who are world widely famous TBM Contractors, their requests are based from their working experiences, the countries’ environment standards and such requests are difficult to reach but reasonable and useful. As one of GN’s goal is to change the China Make into China Intelligent, GN spared no efforts to fulfill the clients’ request and came to the high standard equipment.

GNMS series Mud mixing system always contains 2 phase of separation, the shale shaker for separating the particles larger than 100 microns, and the desander cones of 10 inches to separate out particles larger than 40 microns. This standard design is suitable for most countries and cases, and on special request of client, GN could also add desilter cones of 4 inch to separate out the 20 microns above particles, middle speed decanter centrifuge for 5-7 microns and high speed decanter centrifuge for 2-5 microns.

For more information, pls email to [email protected].

GNWS series desilter

GNWS series desilter is mainly composed of drilling fluid distribution manifold, cyclone or along the bottom flow sieve, etc, desilter is used for drilling fluid mud mixing  system of level 3 solids control equipment.
Desilter’s separation capacity is high, particle size range is extensive; desilter’s bottom show with pressurized umbrella "wet bottom" row sand make the separation of the particles in the discharge quickly, reduce the probability of bottom discharge port jam; Advanced small two deck screen shale shaker with large quantity, low noise, screen mesh long life; Symmetrical mechanism makes the liquid in desilter distribution is reasonable, stable work.
Common desilter is the 4 "hydrocyclone separation is mainly used for drilling fluid in the particle size of solid phased particles for 15-47 u m. GNWS series desilter according to the size of the customer request on processing, choose several groups of cyclone desilter. GN solids control desilter is widely used in oil drilling, horizontal directional drilling mud separation, etc.

Installation :
1. the mud cleaner should be installed after the desanding cleaner, namely the no. 2 tank tail, smooth base must be placed.
2. In addition to the mud cleaner connected to other equipment import and export pipeline using soft pipeline, and minimize the length and bend.

3. The screen tensioning should be proper, after the tension of screen should level off without a wrinkle.
   Daily maintenance :
   1. The new mud cleaner used for the first time or after the move before first use must remove the screen box lock bolt.
   2. when Cyclone stopped for a long time, please clean with clear water cycle, prevent dry sand inside the cyclone deposited.
   3. Vibration motor should be greased after 1500 ~ 2500 hours each time, each bearing oil quantity is 5 ~ 10 ml.
   4. After downtime should clean screens, in case sand became dry, cannot be used next time.

Shaker and mud cleaner export in order to Middle East

As the Tiongkok leading solids control gear brand, GN Solids Control export lots of solids control equipment to all over the world, specifically to Africa countries as well as Middle East countries. Not too long ago, we just finish a couple sets 500gpm mud cleaning system for one old customers from Middle East. Many people bought one sets 500gpm mud cleaning system in 2013 and are very satisfied with the running performance and high quality devices. And now they have more plans and repeat order to you.

1) GNZS703E-HB Shale shaker for Middle East customer
The shale shaker is usually GN mature model shaker which have been working for the drilling industry over 5 many years. The stable working overall performance and less maintenance get great reputation from clients. GNZS703E-HB shaker is shale shaker with 3 panel shaker screen, carbon steel framework shaker screen for lengthier life use. The shaker screen is installed through rubber wedge for quick installation and fast disassembly. Other spare parts is the plastic seal.

2) GNZS703J-1S8N mud cleaner for Middle Eastern side client
The mud cleaner is combination of shale shaker, desander cones and desilter cones. The desander cones and desilter cones will probably be fixed on one steel structure which can be fast assemble or even disassemble from the shaker within.
The mud cleaner will need two sets centrifugal pump for feeding, our centrifugal pump is equivalent or perhaps replacement for NOV brandt assignment pump.

3) Except for the actual shaker and mud cleaner, the client also bought three sets of vertical slurry pump to transfer the particular waste mud in hole to shale shaker. The actual vertical submersible slurry pump is better for waste mud with big particles, far more anti-corrosive.

Except for HDD venture, underground tunneling project, exploration project, diamond drilling, central drilling, GN solids control equipment is mostly used for necessary oil & gas drilling industry. GN can offer complete brand of solids control system to fulfill the different requirement from diverse clients, including 500gpm mud cleaning system, 1000gpm mud cleaning system, 1500gpm mud cleaning system and so on

GN Outdoor Bodily training to refresh

To experience improve team productivity as well as competitiveness objectives, GN Solids Team just finish Out and about door physical training a while back. It is a journey of comforting, an experience of sharing as well as a Sublimation of Thought. Once more, we are full of energy to work tricky and achieve better gross sales amount.

GN Solids Sales force is a group of young man brimming with love to life, love to perform and love to family. Create a better life, GN workforce with only about 15 men and women, can achieve over 10million YOU dollars sales amount. Undoubtedly, except for person reason, the favorable sales results also be determined by the perfect work platform, ideal to start courses of GN management, appropriate reward and punishment system. This physical training can also be can contribute to the end results in the certain degree.

In the past yrs, we beat international manufacturer solids control supplier as well as win quite a few projects. Acquire some typical samples on your reference:

1) PDVSA major order for a batch regarding shakers, mud cleaners, decanter centrifuges, Vacuum Degasser.
PDVSA is much close to UNITED STATES OF AMERICA and have much more year’s enterprise cooperation with USA brand name solids control equipment. Playing with year of 2012 to help 2013, the clients acquire more than 1 million dollar solids control equipment from GN. Until now, we give continuously tech support team to them.
2) Russia large client’s big order to get 4 sets of drilling waste management system
As a way to reduce production cost, typically the Russia big clients likewise come to China in 2014. After they checked different solids control supplier in The far east, they come back to GN as well as sit down to talk about the order process finally. Until now, typically the drilling waste management system is working well in rigsite. The client is trying to buy a lot more.
3) Nigeria drilling business buy a batch of straight cuttings dryer, decanter centrifuges, bolt pumps, screw conveyors through 2014 to now.
The actual Nigeria drilling company get 7 land rigs and want continuously solids control products support. Each year, we head over to Nigeria many times to support this company there.

GN Mud treatment system for Italy service company

GN Solids Control have supported Russia sector many years. In the past 3-5 decades, we invite lots of Italy drilling company, oil service provider, mud engineer service company as well as the dealer for Derrick and Swaco to GN factory. We present GN Solids Control equipment directly to them and talk with them in regards to the improvements. Based on the quite a few significant meetings, we build the rich experience in solids control and drilling waste management for Russia market place. Slowly and stable, we all export more and more solids control equipment to Russia. The consumer satisfactory rate can arrive at above 90%.

Recently, we have another order from Russian federation oil service company. This is the final repeat order for the same drilling waste management system. Often the clients really appreciate the gift basket type mud cuttings cure system and the workers along with equipment can be protected well on the container to avoid often the cold weather. And the drilling waste management container with entrances, windows, top openings as well as down opening, all these style make the container system a lot user friendly.

The container interior include 3 important devices: vertical cuttings dryer, bolt pump and decanter centrifuge. The vertical cuttings dryer is to separate the cuttings from the waste sludge. Typically the oil on cuttings is usually about 3% in solids discharge. The liquid after that will go to decanter centrifuge intended for next step treatment via mess shear pump. The screw pump is Germany brand Netzsch pump which with excellent performance when feeding typically the centrifuge. GN vertical cuttings dryer is equivalent to or alternative to USA Brand cuttings dryer. We have lots of clients transfer from USA brand dryer to GN solids control brand for the reason that lower purchase price, stable operating performance and lower replacements costs.

Decanter centrifuge is critical for this container type drilling waste management system. The particular GN 3TH Generation centrifuge can treatment more than <20% mud compared with last variation. With improvements points, GN centrifuge is replacement for Alfa Laval centrifuge. We likewise have clients comparing the working efficiency of GN solids control centrifuge and also Alfa Laval…. Almost very same in working speed in addition to solids volume separated.

A more and more Powerful Team

This is the first time we post all GN solids control sales team, though we have done a lot of activities together. The thing means more is we grow, we work together. In the good time, and the bad time. 

From nobody, we insist on recommending good products such as decanter centrifuge, shear pump, mud mixing system, drilling waste management, shale shakers, etc. and make sure we have the best after sales servise, in every possible way, we are making ourselve more and more professional then who we were.

As one department of the company, especially for a manufacturer and supplier, sales team is one of the most important departments of the company. It could bring orders to the company, collect marketing information, and even suggest company R&D department to upgrade the products according to clients’ feedback. Everyone in GN sales team spend most of the time on working, however, lift is not all for working. Leave the job and get into the nature for a relaxing would bring something unexpected for us. Alternating work with rest will greatly increase the working efficiency, and we also get the time to enjoy the life.

What we have done?

From the first moment we start, from the first moment we join this company, we are dedicated to supply best service to clients, solve the problems, offer solutions, suggestions. 

Keep focusing on.

We have got many chances to do more related business, but we keep focusing on what we do, and be more professional, rather than to be another guy who is doing business in China.

What We are doing?

We doing our best to offer best services, solutions.

We collect feedback and comments.

We learn from clients, competitors.

What we will do?

It is unknown.

But it will be the best we can do.

 

GN mud tank system ready for delivery

GN mud tank is ready for supply for Middle East buyers, after 40 days developing time. The two sets mud tank system will be used intended for Horizontal directional drilling deals from local government, doing some canal projects without digging the trail, much better for passing cars.

The two sets mud tank system including below things:

1) 2 sets shale shaker. The 3 panel shale shaker will be used to separate the top particles, big solids, or even sands from the drilling mud, treating capacity is about 500gpm. The carbon steel shaker screen is durable regarding HDD projects, may just involve 30pcs to 80pcs shaker screen in stock in accordance with the contracts features.

2) one particular sets mud cleaner. Soon after treated by shale shaker, the drilling mud is drilling to be pumped to 2nd phase treatment- by mud cleaner. After treated by mud cleaner, most particles approximately 25 microns will be taken out. Generally, drilling mud with no big particles (above 25microns) is accepted for HDD projects. Only in some exclusive cases, middle speed decanter centrifuge will work as the 3nd stage for further treatment of the particular drilling mud to make it far more clean.

About shipment, we must ship the shaker, mud cleaner and shear pump separately with one established 40HQ container and other objects by bulk vessel as being the client require container dimensions mud tanks which absolutely cannot be put into container intended for shipment. Generally, if zero special requirements, we suggest smaller size mud tank than container for less complicated shipment with container.

Aside from mud tank system, GN Solids Control can also provide all line of solids control equipment, from shaker, mud cleaner, shaker screen, centrifugal pump, submersible slurry pump, pit pump, decanter centrifuge, centrifuge feeding screw pump, shear pump, mud agitator, mud gun, mud aquaria etc . If you need any solids control and drilling waste management equipment, pls let us know freely. We are having OVER THE COUNTER oil show in May possibly, 2016. Pls make an appointment in case you come to the show.

CIPPE Is nearly here, GN Is Coming

The each year oil and gas show is drilling to be saved in Beijing International exhibition simply by end of this month. Contrasting with last year’s CIPPE, this years’ schedule are later than usual.
GN Solids Control will attend that years CIPPE also, along with 400 sqm booth that is certainly located in E2 Hall. This season, GN will bring the newest layouts for decanter centrifuge , vertical cuttings dryer, the solids control tools and the mud cleaning system for other drilling similar to HDD, CBM and TBM. And also for piling and also water well drilling.
Through the exhibition, clients could also check out GN company which is based in Hebei Province, only 45 km from exhibition. GN headquarter and factory is at an industry zone just outdoor Beijing, and GN Solids Control’s second factory now's ready to open, it is positioned only 7 km coming from GN headquarter and with the exact same size as GN principal factory. Total area of GN now is around 430, 000 SF.

The spring is actually an exhibition season. In addition to the CIPPE Beijing, there are many acrylic shows to be held around the globe.
MOIGE oil and gas exhibition will probably be held in April in Moscow, where GN has a part office. GN has a unit of 55sqm in the MOIGE and will show GN decanter centrifuge, GN VG drying, GN shale shaker there.
OTC 2016 is drilling to be held in early May within Houston, TX, USA. As well as both GN Solids America, GN’s branch company based in USA, and GN Solids Control, with the main manufacturing and headquarter in The far east will attend the NON-PRESCRIPTION.
Iran Oil Show is usually scheduled just after OTC. It'll be held in Tehran, Iran. GN Solids Control also mail team to Iran Olive oil Show and show its GNLW363CG decanter centrifuge there.
You are welcome to come visit our factory or maybe our booth in previously referred to exhibitions. There are more exhibitions in the past year GN will attend, could you contact GN for more information different equipment such as shear pump , mud agitator, Mud Gas Separator, Vacuum cleaner Degasser , and also mud mixing system, drilling mud system..

GN Solidification Units, Practical Design for Drilling Cuttings

GN Solids Control is professional in all the closed loop for solids control and drilling waste management systems, including the mud cleaning system, the drilling cuttings waste management system, the drilling fluids waste management system like the dewatering units and the further and final treatment, like the solidification unit.

Based on the clients’ request in treating the drilling cuttings, GN continuously designed the vertical cuttings dryer for the solids discharged from the drilling mud system, and the decanter centrifuges application in the same system and also the high-G drying shaker and decanter centrifuge configurations. In the past year, GN designed and put into use a new solidification unit, which is specially for the final treatment of drilling cuttings from the water based mud.

This solidification unit was firstly tested and used at a domestic jobsite, and with the valuable feedback from the client and end user, GN updated the design and enlarged the treating capacity by 50%, then it was used in an oversea jobsite by a world top oil serve company. The update was proved to be practical and the treating result was satisfactory. After that, GN updated the design again. Now the new design has better than last design in performance but the structure is more compact.

Besides the solidification unit, GN Solids Control’s products also covers:

1. complete solids control line of drilling rig, including shale shaker, desander, desilter, mud cleaner, mud mixing unit, decanter centrifuge and all necessary pumps.
2. waste management systems for the drilling cuttings like the vertical cuttings dryer, high-G drying shaker, decanter centrifuge and screw conveyors.
3. solidification unit and TDU units, respectively for final treatment for water based mud and oil based mud.

        4,.dewatering unit and dewatering centrifuge for the treatment of drilling mud after recycled from the drilling mud system.

In all, GN Solids Control would like to provide a turn-key solution for your project in this field.

2016 CIPPE Beijing Oil Demonstrate is Coming for you

Using the approaching footsteps of Spring and coil, CIPPE Beijing Oil present is coming. As one of the biggest difficulties in March, there are almost 2000 companies have unit on the show. Next to OVER THE COUNTER Houston oil show within May, CIPPE Beijing essential oil show in March could be the second largest oil present in the world.
What you can see upon 2016 CIPPE Beijing olive oil show:
1) You can see a lot of worldwide famous oil corporations, not only from China, as well as from a different nation, like CNPC, SINOPEC, and the branch companies, Shell, Baker Hughes, Halliburton, Weatherford, Complete, BP …
2) You will observe most of the oil field providers companies from China, government corporations or private services businesses, like CNOOC, COSL, Greatwall Drilling,
2) You can see the vast majority of drilling companies and all the real thing drilling rig manufacturers supply by china manufacturer like SJ, RJ, YOU DO NOT NEED :
3) Various suppliers regarding oil and gas field will come to the oil, like mud sends, industry trucks, electrical engines, values, hoses, pipes, BOP, rigs, fittings,
As China and taiwan leading manufacturer of mud solids control and drilling waste management equipment, GN Solids Control will show the main equipment with the most current design and advanced technology. What you can see from GN Solids Control:
1) The full line mud solids control equipment: all modes shale shakers, mud cleaners, desanders, desilers, jet mud mixers, mud agitators, mud weapons …
2) The enhanced design drilling waste management equipment: big bowl decanter centrifuges, mini size decanter centrifuges, VG dryers, bolt conveyers, drilling cuttings renforcement unit, high G blow drying shaker

GN Solids Control owns different brands in order to service different regional buyers.
1) GN Solids Control America. It is GN Harrisburg Company.
2) GN Solids Control Russia
3) GN Solids Control Australia

As being the first China manufacturers dedicated to drilling waste management devices, GN Solids Control possesses rich experience in this area. GN engineering team as well available on the show. We are able to answer your various queries on drilling waste management.